QK1111 Top Cover Bolts New takeout original equipment Grade 5 Bolts with integral rotating washers from brand new NV4500 transmissions we disassembled for parts. Sold in sets of 10. USA Made.
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Dan the Gear Man® Tech Notes: Kit Components
Threadlocker Matching Parts Lubricants, Sealants, Threadlockers NV4500 Tools Applications
Tech Note 1: Kit ComponentsQK1111 Kit includes 10 QU10115 coarse thread hex head screws with a black oxide finish and attached flat washer.
Tech Note 2: ThreadlockerApply S24200 6ml Threadlocker to the bolt threads before installation.
Tech Note 3: Matching PartsMatching Parts for QK1111 Top Cover Bolts:QU10198 Integral Tower Shift Cover Assembly for 1992-1997 Dodge, 1992-1994 GMQU10706 1998-2005 Dodge, 1996-2002 GM Top Shift CoverQU9999 2002-2007 Shift Cover with Shift Tower for GM with 2" Body LiftQU90003 Anerobic SealantQU90006 3.35 oz Ultra Black RTV SealantQU90005 0.5 oz Ultra Black RTV SealantS24200 6ml ThreadlockerS9978 1 gram ThreadlockerQU90020 NV4500 Manual Transmission OilTM1003 NV4500 Shop ManualV1003DVD NV4500 Overhaul Video
Tech Note 4: Lubricants, Sealants, ThreadlockersEarly production NV4500 Transmissions used an anaerobic sealant (QU90003) to seal between the main case and input bearing retainer, top cover, and rear housing. Mid-production units used anaerobic sealant just on the input retainer and RTV for everything else. Later production transmissions used black RTV Sealant (QU90006 or QU90005) for everything. Either type of sealant works fine (except the PTO covers ALWAYS should be sealed with RTV), but I prefer RTV for all components. Regardless of which sealant you use, make sure excess sealant does not block the lube access hole at the top of input retainer pilot that fits into the transmission case. Also, the threaded holes in the main case for the four retainer bolts and 12 PTO bolts are open ended, so you must use new bolts with factory applied threadlocker or apply Threadlocker (S24200) to your existing bolts to prevent oil seepage past the bolt threads. See my TM1003 NV4500 Shop Manual or V1003DVD NV4500 Overhaul Video for more information.
Lubricant and Chemical List for NV4500 TransmissionsQU90020 NV4500 Manual Transmission Oil QU90003 Anaerobic SealantQU90006 3.35 oz Ultra Black RTV SealantQU90005 0.5 oz Ultra Black RTV SealantS24200 6ml ThreadlockerS9978 1 gram ThreadlockerQU90003 Anaerobic SealantQU90006 3.35 oz Ultra Black RTV SealantQU90005 0.5 oz Ultra Black RTV SealantS24200 6ml Medium Strength Blue ThreadlockerS9978 1 gram Medium Strength Blue ThreadlockerS9979 1 gram High Strength Red ThreadlockerS24026 High Temperature Threadlocker for Mainshaft Nut
Tech Note 5: NV4500 ToolsNeed Torque Specs or Rebuild procedures? Order my 116 page, full color illustrated NV4500 Rebuild Manual.
You will need some special tools to correctly service your NV4500 Transmission. The chart below lists our current NV4500 Special Tools for popular models.
TOOLS for SPECIFIC NV4500 MODELS
Component
23 SplineDodge 4x4NV4500LD
29 SplineDodge 4x4NV4500HD
30 SplineDodge 4x2NV4500LD
31 SplineDodge 4x2NV4500HD
32 SplineGM 4x4
35 SplineGM 4x2
Mainshaft Nut
QT2002
QT2001QT2036
QT2002
QT2001QT2036
QT2002QT2028
1-1/2" HexSocket
Mainshaft Holding
NLA
QT2000
NLA
QT2011
N/A
N/A
5th Gear NutTorx® Cross Bolt
N/A
QT9205
N/A
QT9205
N/A
N/A
Output Seal Installer
N/A
QT1801
N/A
QT2058CALL
Not Used
Not Used
Tailshaft Bushing Remover and Installer
Not Used
Not Used
Not Used
QT2044
Not Used
Not Used
TOOLS For ALL NV4500 MODELS
CountershaftFront Bearing Cup Installer
QT1802
Use with QT1101 or QT1119 Driver Handle. Also can use flat side to install Dodge 4x4 Rear Output Seal
Countershaft Front Bearing Installer
QT2004
Can also use to press 3-4 Synchro Hub on original equipment mainshafts
Input Bearing & Countershaft Rear Bearing Installer
QT2005
Can also use to install Input Seal
Input Bearing Cup Installer
QT1801
Use with QT1100, QT1101, QT1116, or QT1119 Driver Handle.
Countershaft Support
QT2006
Use to support front of countersahft when installing countershaft rear bearing
1-2 Synchronizer Support
QT2008
Use to support 1-2 synchronizer hub during synchronizer assembly
10mm 1/2" Drive 12 Point Socket
QT1020
USA Made Impact Socket for Factory Tailshaft Housing Bolts
Long Shank Punch for Shift Lug
QT9300
3/16" x 8" Shank for 5th Gear Shift Lug Roll Pin
Applications:
Chevy and GMC:All NV4500 5 Speed Manual Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Dodge:All NV4500 5 Speed Manual Transmissions: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Phone:
406-384-0270
Email:
sales@torqueking.com
Location:
7727 S Leopard Ave,
Billings
Montana
59106
